| Crankshaft
Vibration Dampers 101
| BY
J.C. BEATTIE OF ATI PERFORMANCE PRODUCTS |
REVISED
JULY 27, 2010 |
I have been around dampers for a long time and traveled
to different engine shops around the country to test
actual crankshaft twist for the past 16 years. Throughout
these years I have collected a lot of information that
allows me to make informed decisions on “how much”
damper certain engines need. When given the crank weight,
peak normal operating RPM, horsepower, rotating system
materials, rules about the damper specifications (if
racing), and the application of the engine (road racing,
oval or drag), I can make a very good prediction of
how much inertia weight and what sort of dampening device
your vehicle will need.
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Within a motor, something
has to be off the centerline of the crankshaft
so that as the crankshaft turns one revolution,
a piston is pushed to the top and then pulled
to the bottom |
Let’s stop for a second and think about the way a crankshaft
is designed. On one end, you have your flywheel, torque
converter, or a clutch. On the other, you have your timing
chain / belt / gear drive, and then a small “snout”
sticking out on which to bolt your damper and any needed
accessories. In between all of that, you have a main caps
and bearings that hold your crankshaft in the motor. Sometimes
there are only two, four, or, on newer engines, six main
caps that go over the crankshaft and then bolt to the
actual engine block. This keeps your crankshaft where
it should be. Finally, you have the rods, pistons, wristpins
and rings. This is where all of the crankshaft twist and
harmful “harmonics” are truly started.
Your pistons and components have to travel up and down
the cylinder, to the top of the motor and then to the
bottom. If you think about that motion within a motor,
something has to be off the centerline of the crankshaft
so that as the crankshaft turns one revolution, a piston
is pushed to the top and then pulled to the bottom. However,
if that stroke is a firing stroke, where fuel is compressed
and combusted, that piston is then also forced downward
and that is what actually produces your power.
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The pedals on a bike act like
the pistons and the crank arm between the pedal
and the chainring is just like your connecting rods. |
Think about riding a bicycle and the way you pedal the bike
to move. The pedals themselves are like the pistons and
the rod between the pedal and the crank sprocket is just
like your connecting rods. The pedal arms have to be off
the centerline of the crank in order for you to make a
circle with the pedals and move your bike forward. Your
crankshaft and pistons can be viewed in the same light.
Because something has to be off the centerline of the
crankshaft in order to function, the leverage of that
connection to the crank is very high. That is why the
crankshaft will twist as the system is forced to rotate
when the engine is fired.
While your motor is running, you have some pistons
that are being pushed downward on a power stroke, some
that are being pulled down by the crankshaft, and then
there are some that are being pushed upward by the crankshaft.
Now think about this entire system happening 8,000+
times per minute! Even further, think about all of these
different actions that are taking place, and then imagine
them happening on the same piece of metal - the crankshaft.
These actions make that shaft twist in one direction
away from its natural home location, and then when it
tries to come back to that home location, its momentum
makes it travel past its original location and farther
in the other direction. This is what I measure when
damper testing and the measure magnitude of that action
is, Degrees of Twist – Peak to Peak. That is called
crankshaft twist. That is what breaks parts and robs
you of horsepower when there is nothing to counteract
and eliminate the twist. In this system, the worst torsional
vibrations, or twist, will always occur at the farthest
point from the greatest load, or the heaviest mass.
A torsional twist is defined as a twist without a bend.
If you get too much of this twist, you will have a bend
and this will cause engine and or crank failures. Think
about twisting a piece of rope over and over, you can
make one or two revolutions and nothing happens. Then
after that it starts to get a wave in it, and then as
you twist more, the rope will pull your hands closer
together.
Once these vibrations get to the front of the motor,
something there needs to counteract that motion. That
is where the damper comes into play. The damper’s
job is to absorb and counteract as much of the twist
as it possibly can. If you have the right damper on
your motor, almost all of the twist can be eliminated.
However with the wrong damper virtually all of the twist
can remain. A dampers job is to rebound, the recoil
of a spring. In this case the spring is your crankshaft
twisting and when it tries to rebound past that natural
state we discussed earlier, that is when the damper
needs to stop it.
You may be wondering what that has to do with HP? Remember
from above what is also at the front of your motor -
your camshaft drive. If the front of your crankshaft
is twisting, then your camshaft drive is being pulled
and relaxed and pulled as the snout of the crank twists.
If your camshaft position is being changed or varies,
then the engine cannot properly induce, combust and
remove the fuel. That means a loss in power!
You must have a reliable damper that is capable of
properly combating these vibrations and twist. Your
stock damper, or stock style damper, is simply a piece
of soft steel that has a rubber ring that has been melted
in between another steel ring. The inherent problem
with that design is that there is no way to maintain
concentricity of the inertia ring during manufacturing.
Therefore, the damper has to be machined and balanced
after the inertia weight has been bonded to the rubber
strip. That means when the outer ring slips you lose
your timing marks, damper balance and concentricity!
The stock damper works just fine as long as you do not
make many changes to the motor. When you start changing
HP and RPM you cannot count on your stock damper to
do its job. Not to mention if that damper is old and
worn out, the outer ring has a good chance of slipping
or even separating from the rest of the damper and coming
off your engine completely!

Many different styles of aftermarket dampers are available.
Through many years of testing and tuning, the O-ring
style Elastomer damper has proven to be the best choice
for performance applications, especially when high RPM
is being applied. Additionally, this style is re-buildable
and even tunable for your particular engine. A good
resource for more in-depth research is an SAE paper
called, “A Practical Treatise
on Engine Crankshaft Torsional Vibration Control”
by Robert C. Bremer Jr. (SAE Paper SP-445, June 1979).
An excerpt can be found here.
Aftermarket dampers are available from 5 to 15 lbs,
in steel and aluminum, with serpentines, HTD, Gilmer,
V groves, magnets in the shell, or just about anything
you could ever want on them. These dampers also vary
widely in the outside diameter of the damper itself.
One of the biggest size challenges comes with the new
tuner or import market. These small motors are making
lots of HP and turning lots of RPM!
The average size of the Import stock
damper is around 5 ½”. |
Aftermarket ATI Super Dampers are available from 4 to 17 lbs,
in steel and aluminum, with serpentines, HTD, Gilmer,
V groves, magnets in the shell, teeth cut into a steel
shell, or just about anything you could ever want on them.
These dampers come in diameters of 5” to 8”
and thicknesses from 1.1” to 2.5”. One of
the biggest size challenges comes with the Import Car
Market. These small motors are making lots of HP and turning
lots of RPM and usually have huge cylinder pressures with
turbos blowing in 20+ lbs of boost! The stock Japanese
dampers are not any different than stock American dampers
in design, except for their size. The average size of
the Import stock damper is around 5 ½ inches. Some
import dampers are VERY poorly attached with 4 bolts holding
the damper to a slip on lower timing belt drive and the
“damper” bolt holding on that gear. Terrible
design for high performance and you are asking for trouble
if this is not addressed.
The biggest problem with a smaller damper is that you
have to be able to have enough inertia weight to make
the damper do its job. Think about your common “Power
Pulleys.” They may add some power by slowing down
all of your accessories, but they will hurt your engine
life and your power at some RPM ranges. Power Pulleys
are not the right way to make power! In the long run power
pulleys will yield failures in your engine and components
on your car, especially flywheel bolts coming off and
oil pump failures. That stands true for Imports and American
cars. You can read more about the Dangers of Power Pulleys
here.
Hopefully, this article has cast some light on crankshaft
dampers. They are not black magic, just something that
most people never think about. Chances are that your stock
damper is old, and that the rubber has started to crack
and wear out. Or you might have a cheaper aftermarket
damper that is nothing more than a polished up stock damper
design. Like I said, most people never check out their
damper because they never realized what a critical component
it is.
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